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“Sparky” Cab on it’s side, showing interior detail.
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The underneath showing the installation of the Kadee Couplers.
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This shows the slot that has been cut just above the original coupler placement.
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Hartland “Sparky” Locomotive continued

Kit-Bash Project -- Part Two
page 3 of 3

Details Products used:
LRP #004 Trolley Base + Pole
LRP #006  Trolley Catchers
LRP #007  Headlight (2 each)
LRP #008  K-28 J Controller
LRP #005 Trolley Hooks (Modified)

Paint-Frame -- Engine Black by Floquil
Cab exterior -- Reading Green by Polly Scale
Roof -- Rock Island Maroon by Polly Scale
Kadee Couplers 821 or 921 (921 is painted red)
Trackside Details TD-46 Brake valve

Continuing with the Kitbash of “Sparky” the electric locomotive: Cab, hoods, frame…

Cab and Hood details
18. The interior of the cab was outfitted with some small wooden strips to outline the “framing” of the cab walls, window frame area and door jams. V grooved siding (left over from another job) was placed horizontally in the cab, below the front windows. The cab was painted in the same red color as the roof, although the cab of our model has seen some service, the paint did not cover 100% of everything, leaving some streaks here and there. Be sure to test fit the roof occasionally for proper fit.

19. The work continued with the hoods. Making these two hoods, when all glued together, be as true to each side as possible took some patience. One end took several tries to make it look right. Even then, when one of the hoods was placed on the car frame (deck) it still was not flush with the deck. One glue joint was again broken, and reset. Only this time, after applying the glue, the hood was set in onto the frame, and held in place with a rubber band so it would be straight in the end. And it worked.

20. Two small modifications were made to the frame: One was to cut off the eighth rounded (flywheel?) from the frame between the two journal boxes. The second was to fill in the small indentations where the original “Sparky” handrails were attached. Make this flush. A small piece of thin wood was used to fill in, and then modeling putty to fill the small gaps. Sand and paint.

20. This would also be the time to decide where the headlights should be placed. These were placed in the center, just under the window. (The headlight placement came later, which caused some other grief.) Bore or drill out the holes for the headlight.

The other consideration on where the is placed, is clearance for easy removal of one of the hoods for servicing the batteries. Since the hoods were originally held in with some clips on the front of the hoods (which were kept) the one hood that will hold the batteries will need to be easily removable for servicing the batteries.

Having the headlamp in the area now causes some clearance difficulties with the hood for servicing the batteries. The latch tab, that would help to hold the hood firmly in place, was cut down. If you cut this down (not totally off) your hood will be some what held in place by gravity, and so care will need to be taken when lifting and servicing this locomotive after this!

21. Since these headlights (LRP #007) will be battery powered, the batteries will be under one of the hoods. In usual practice, triple A (AAA) batteries are used. However, the hoods are just a little too short for these to fit. So two “N” (1.5 volt) batteries are resorted to for powering the headlights. There is clearance for two of these under one of the hoods. The on/off switch location has not yet been determined at this writing). The battery holders were glued into the deck.

22. This is a good time to add the couplers to each end. Kadee #821 were used. Recently, Kadee came out with a new product #921, which is an #821 painted red. The original “Sparky” coupler has been removed prior. New slots need to be cut approx. 3/8’ up into the frame, and wide enough to accept the coupler box frame. Heights were also checked using a Kadee coupler gauge. A 1/2" X 1/2" redwood (or any wood will do) was used to back up the Kadee coupler and act as the mount.

Measure across the width of the opening of the frame, and cut two pieces to length. Once you have assured yourself that your new hole for the coupler is at the proper height, glue this block of wood onto the end of the frame. Once dried, insert the coupler + box frame (all pre-assembled), and drill a small hole into the wooden block and insert a small #2 screw into this (see photo: This is of an earlier Hartland Mack engine, which has the same basic frame and cab as “Sparky”). A small piece of styrene should be cut and glued over the holes left that held the original “Sparky” coupler.

22. The cab should now be secured to the frame.
Recall that 1/2 inch was added to the cab height. A #6 X 3/4" brass wood screws were used. The one end hood that will not hold the batteries can now be secured to the frame. Glue was used. Some small angle (brass) was also used to hide the outer edges of the floor and sidewalls, as there was a small gap. Glue in place and touch up with some red paint. Also, this is good time to paint all of the frame deck, sides and floor with black paint.

23. The brake stand was also glued in at this point. Since this model will only have one control area, only one brake stand is needed. The headlights were assembled and glued into place. Test and be sure your hood can still be taken off relatively easily.

24. The door that was removed earlier, was painted red on the inside and green on the outside. Also a hole was drilled for a door
knob to be added. A small round headed brad was glued in place that resembles a doorknob. Glue this door into place.

25. Two LRP # 006 Trolley Catchers were glued onto each end.

26. Paint the model cab and hoods. A dark green paint was used for this model.

27. Clear styrene was added into the front and door window areas.

Roof
28. So far the roof cleats; boards and roof have been painted. One LRP 004, Trolley Base + Pole were assembled. The base was painted red (like the roof) and the pole black. Do not paint the wheel where it will contact the overhead wire. The trolley boards were drilled to accept the trolley base mounting plate. Also, smaller trolley boards were used (as for the width) and now of course the trolley hook legs stuck out too far for this. We wanted the hooks to be high, so when next to a boxcar or other tall equipment, the pole will not interfere should it be in the hooked position. The legs of the hook were bent inwards (toward each other) slightly and then holes for the mounting pins were drilled, and the hooks then glued onto the boards. This was all assembled and glued onto the cab roof, and the pole inserted into the base hole. This should swivel freely.

Next installment: completion
New handrails, battery switch, interior details (cab seat, controller, bench, …) Grab irons up to roof. Final paint. Rope for pole. Look for these in the next installment.


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