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Cab modification with cab height raised up 1/2" (1 scale foot).
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Under floor details. Two air tanks have been mounted and the brake cylinder (in the center) will be mounted in the center area.
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This shows the cab as raised and painted. The tower is in a new location from previous views. The trolley wire reel has been mounted in rear. LRP  Details added: Eclipse Fender, Crouse Hinds Headlight, Ohio Brass Trolley Catcher, Trolley Base, Pole and Hook.
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© Light Rail Products
Overhead Line Repair Car continued
page 2 of 2

Products used in this section:
LRP #001   Hedley Anticlimber
LRP #002   St. Louis coupler
LRP #003   Eclipse Fender
LRP #004   Trolley Base + Harp assembly
LRP #006   Ohio Brass Trolley Catcher
LRP #007   Crouse Hinds Headlight
LRP #202   LED Golden Glow

Evergreen “V-Grooved Siding”
Ozark Miniatures - “Flywheel w/Brake Assembly”  #OL-805-4
Trackside Details – Brake Valve
Trackside Details - Brake Cylinder      (TD-156)
Trackside Details - Air Tanks + Valve  (TD-149)
Trackside Details - Air Tank Ends       (TD-59)
Trackside Details - Small Pipe Fittings (TD-53)
“AAA” battery + “AAA” battery holder + on/off toggle switch, (available at most hardware stores)

When we last left, the cab area, was being painted…  After checking the ceiling height many times, it was decided that it was too low. The ceiling height was about 6 scale feet.

Some drastic measures were taken. All the V grooved styrene was first removed. In it’s place, new material (same V grooved styrene) was placed onto the cab. Only this time, when the materials were cut, a 1/2 "(1 scale foot) was added. This not only pushed the ceiling height up, but also increases the window heights as well.

On any railway car, an open doorway adds to the realism. The doorway to be “opened” was carefully cut out and the door set aside. Some wooden filler pieces were glued to the bottom of the door to stabilize it.

On the cab interior, Trackside Details offers a brake stand, which in order to be about the correct height, some brass rod was added and glued in place.  Other interior details will be added as time allows (controller, glazing, hand brake, motorman’s stool, etc…).

More exterior paint was applied to the entire car. A new Crouse Hinds Streetcar Headlight LRP #007 was added to the front, along with the Ohio Brass Trolley Catcher LRP #006. Recall we are using the original headlight on the backside, although a new LED LRP #202 was installed. These are operated off a battery, which is contained in the tower’s closet or tool locker. A small switch was installed under the car. The original headlight lens from the car was re-used on the rear headlight. The contrast from the front to rear headlights is an interesting touch.

In the meantime, a new reel for the trolley wire was made by using a small plastic reel from a roll of wire that was on hand. This was cut in two places, removing a 1/2" from the width. It was then re-glued together, some wood pieces added to the outside and the inner faces of the reels as well. These were then lightly painted. Instead of scribe marks (and these would be deep on a wooden reel), they were  marked out with a heavy pen. Some hand graphics were added to the side to make it appear it came from brand XX Wire Co. For the “copper” trolley wire, the local hardware store stocks 22-gauge wire. This was rolled onto the reel evenly, and many rows were built up to resemble a 1/2 full reel of wire.

The reel assembly also was in need of some sort of brake, and Ozark Miniatures sells a Flywheel w/Brake Assembly (OL-805-4). The brake pedal itself needed a small platform built so the pedal would be positioned in a manner that would look authentic.

The under floor details: The following Trackside Details  products were used: Brake Cylinder (TD-156), Air tanks + Valve (TD-149), Air Tank Ends (TD-59) and Small Pipe Fittings (TD-53). The air tank ends require a small piece of pipe or other round materials to make this look like an air tank. Again, off to the hardware store, where they have small copper connector fittings (1/2" X 1") and they fit nicely. Some piping was added and the Trackside Detail  pipefitting came in handy. Wooden brackets were made for the airtanks and metal straps to hold up the larger one. The brake cylinder was mounted off to one side, and if one has the levers to add to this, the levers will be in the center of the car.
 
The tower: After receiving paint, the “AAA” battery would need to be hidden, (for LED in the headlights). In the tower structure, there is a small closet; this will be used to hide the battery. The Hartland guy was added... playing his harmonica as he inspects the overhead wire for any needed repairs.

The side boards on the car, were weather beaten, one board cut a little shorter than the others, and repainted.

A small piece of the rear end hand railings were kept. A hand brake may be applied to this later.

The rear Coupler LRP #002 was drilled and the small pin attached using a small left over piece of chain. A small carrier bar was produced. This was made from a small square tubing, and has a small radius (hand) bent into it. Two legs were attached to the carbody (one at each end). A wooden piece was made as an anchor for the pivot on the coupler.

The front Eclipse Fender  lifeguard LRP #003, assembled previously) was mounted. “Gorilla Glue”, was used, due to the fact it hangs on longer brass wire from the bumper which is higher than a normal streetcar bumper is. At a later date, some straps may be added from under the cab forward to steady this. It should be noted that the car ran in a display for two days, almost continuously, and it never fell off. The chain posts were not used, as one of them would have stuck into the doorway and step area, two small wire hooks were installed into the front wooden bumper.

The Trolley Pole + Base LRP #004, (assembled previously) was added to the roof. The two LEDs were wired (note the Longer leg of the LED is the positive) and the on/off switch was located under the carbody. This will allow the headlights to be “ON” even when the power to the car is shut off. If you decide to go with a DCC system, or other control, this may not be a problem.

Items to complete are: the trucks, the interior, graphics, and some general working items on the deck, old and new span wires, trolley wire splices, tools. etc…..


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